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Automatic Pocket Setter (For Jeans)
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AVP-875S AVP-875A(with automatic bobbin winding
and feeding device AW-2) |
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| AVP-875A | |
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JUKI automatic pocket setter is a highly
advanced machine that automatically performs pocket setting
procedures for jeans ranging from folding the hip pocket
piece, setting it onto the garment body, sewing it, and
stacking the finished product. The result is even more
consistent quality and higher productivity. When the
machine is equipped with the optional jig for a pre-folded
pocket style, pocket pieces folded in advance, upstream from
the machine's standard pocket-setting functions, can be sewn
onto the garment body while disabling only the pocket-piece
folding function. This production style using the optional
pocket style jig makes it possible to apply the machine for
the production of various products in small lots at a reduced
cost. The machine can be used in two different ways, i.e.,
as a regular pocket setter when the production lot is large,
or as a pre-folded pocket setter when the lot is small. In
this way, the AVP-875 offers increased
availability. | |
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The machine
demonstrates improved
productivity. |
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The machine automatizes a series of
pocket-setting processes, concurrently folding and
sewing sequential pocket cloths in the production
line, thereby resulting in substantial labor
savings. With its newly developed large-hooked
zigzag-stitching lockstitch machine head, the
machine run at a maximum sewing speed of 4,000rpm
and executes all of its operations with
split-second response. The sum result:
dramatically reduced cycle time and increased
productivity. | | |
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The machine folds
pocket cloths with beautiful, sharp creases and
absolutely no material
slippage. |
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A pocket cloth is folded on the
table surface and properly tensed by a pocket
style jig to create sharp creases without material
slippage or bulging. The pocket cloth is
vertically shifted and pulled to the suitable
tautness for placement on the garment body. This
prevents the pocket cloth from slipping out of the
correct position and makes it easy to adjust
folding timing. With this pocket-folding and
pocket-positioning mechanism, the machine is
widely adaptable to various
materials. | | |
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The pocket style jig can be easily
replaced and
adjusted. |
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Replacing the pocket style jig,
including adjustment, takes only about five
minutes. The pocket style jig can be
attached/removed without the use of any tools. By
reducing the downtime required for pocket style
jig replacement, the machine can respond more
flexibly to small-lot production. The folding
position after the replacement can be finely
adjusted with a few easy modifications of the
sewing data on the operation panel, and a series
of operating procedures can be checked step by
step by changing over the operation mode. |
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Denim • Blade-shape bottom type |
Corduroy • Round- shape bottom
type | | |
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The machine achieves consistent seam
quality. |
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The work clamp plate clamps the
pocket cloth at the center of the sewing area so
that the entire pocket cloth is pressed down
evenly, thereby preventing the cloth from
flopping. In addition, by installing JUKI's
unique hook-driving-shaft offset mechanism in the
machine head, the machine produces beautiful seams
with consistency while preventing the stitch
skipping or thread breakage that is liable to
occur when the needle throws to the right and
left. | |
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The machine is ready for large
garment
bodies. |
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The folding unit is sufficiently
spaced from the machine head. This means large
garment bodies never interfere with each other
even when right and left garment bodies are
alternately processed on the machine. The machine
widely adapts to materials of various sizes and
many different sewing
specifications. | | |
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JUKI's unique hook driving shaft
offset
mechanism. | |
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The blade point of the hook tucks
the thread at a constant position even if the
needle throws to the right and left, thereby
helping reduce stitch skipping and thread
breakage. | | |
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The large-hooked zigzag stitching lockstitch machine head
runs at a maximum sewing speed of 4,000rpm and comes with
JUKI's unique offset mechanism for the hook driving
shaft. |
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Pocket style jigs can be replaced with no
tools. A new pocket style jig can be installed in the
machine and fully adjusted in only about five
minutes. | |
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| After replacing the pocket style jig, the folding
position of the pocket cloth can be finely adjusted via
the operation panel in a few short
moments. | |
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The stacker provides a capacity of 64 pieces of
finished products. In addition, the stacker is
equipped as standard with a stacker-capacity
detector. | | | |